Production + Quality

Elektror permanently invests in the latest technologies and production procedures, because that is the only way our ventilation technology experts can achieve the unique quality, efficiency and short delivery times from a quantity of 1 that Elektror guarantees.

Production

State-of-the-art systems, latest procedures, experienced experts

Elektror permanently invests in the latest technologies and production procedures, because that is the only way our ventilation technology experts can achieve the unique quality, efficiency and short delivery times from a quantity of 1, which Elektror guarantees.
In Waghäusel, we produce cast aluminium blowers, side channel blowers and since 2012 stainless steel fans as well. In the coming year, the plant will be modernised and expanded even further. Our plant in Chorzów (Poland) was built only a few years ago. While Waghäusel concentrates on small, powerful devices, true giants are manufactured in Poland (up to 2.5 m barrel diameter, performance up to 600,000 m³/h). Whether large or small, aluminium, steel or stainless steel – we manufacture top quality in the shortest possible time: standard devices are delivered in five days, individual products can often be delivered in as little as 15 days.

Some Elektror production highlights:


Laser welding: fully automated, consistently seamless welding - efficient, thorough, enhances
the quality of your blower.


Fully automated CNC shaft machining centre: turning, milling, drilling, thread cutting etc. -
everything from a blank to the finished shaft in one process.


Optical shaft-measuring device (100% verification during shaft manufacturing) – provides
optimum precision directly in the manufacture, supplies reliable measurement values without
operator interaction.


Separate motors including state-of-the-art motor impregnation system with infrared light and
roll-dip-procedure – thus very high flexibility for special coils, voltages, frequencies etc.


High quality impeller production with highly modern balancing technology.

Quality Leader

"For us, quality starts during consulting and development. We don't just look for some quick solution. We continue this thorough approach without compromise during planning and testing. No device ever leaves the plant without being tested thoroughly. Elektror always insists on delivering the highest quality to its customers and employees."

Sebastian Kappeller, Quality Management

Quality

The best products – with 100 % safety

We define quality as optimally using the best product to contribute to an integrated whole for every individual use. Efficient team consisting of experienced, creative employees are Elektror's greatest capital. At the same time we take the controlling of all materials, components and products of goods received very seriously - all the way to delivery. In quality management, Elektror is ISO 9001-certified, while the environmental management is certified according to ISO 14001. For the Russian market, we have taken the extra step of certifying our products in accordance with GOST, and for the Canadian market according to CSA.

Excerpt from Elektror's quality assurance manual:


100% test (air and current values, if desired also oscillation measurement, leak test, other individual tests).


Comprehensive traceability of all production steps up to shipping.


Quality tools: CIP (continuous improvement process), regular education and further training of the personnel, kaizen, product and 5S audits, regular quality and environment circuits, operator self-inspection, key figure controlling.